260-360kg/h Fabric Waste Recycling and Fiber Opening Line for Spinning Preparation
Product Overview
The 260-360kg/h Fabric Waste Recycling and Fiber Opening Line is designed for the mechanical recycling of garment cutting scraps, waste yarn, synthetic fibers, spunlace nonwoven fabrics, and other suitable textile waste materials.
The production line integrates textile cutting, fiber opening, multi-stage fine carding, impurity removal, dust collection, and fiber baling. It is designed to process textile waste into recovered fiber material for further processing, including suitable spinning preparation applications.
With a processing capacity of 260-360kg/h, the complete line features an approximately 145kW installed power rating and an overall equipment size of 30000 × 2300 × 4800mm.
The system includes the ALN-QD600 cutting machine, ALN-FS600 fiber opening machine, ALN-FS400 and ALN-FS250 fine carding machines, ALN-JC5000 dust collection unit, ALN-YD180 double box baler, and a Siemens PLC control cabinet.
Main Technical Specifications
| Parameter |
Specification |
| Product Type |
Fabric Waste Recycling and Fiber Opening Line |
| Processing Capacity |
260-360 kg/h |
| Installed Power |
Approx. 145 kW |
| Overall Equipment Dimensions |
30000 × 2300 × 4800 mm |
| Suitable Materials |
Garment Scraps, Waste Yarn, Synthetic Fibers, Spunlace Nonwoven Fabrics, Selected Used Clothing |
| Cutting Width |
600 mm |
| Cutting Length |
Approx. 50-300 mm |
| Main Fiber Opening Working Width |
1000 mm |
| Fine Carding Working Width (FS250) |
1300 mm |
| Dust Collection Airflow |
30000 m³/h |
| Dust Filtration Efficiency |
≥99% |
| Bale Weight |
130-160 kg/bale |
| Control System |
Siemens PLC |
Main Equipment Configuration
1. ALN-QD600 Waste Fabric Cutting Machine
The ALN-QD600 cutting machine is designed to cut textile waste materials into smaller pieces before fiber opening and recycling.
Its cutting length is approximately 50-300mm, with a cutting width of 600mm.
Technical Specifications
| Parameter |
Value |
| Model |
ALN-QD600 |
| Maximum Cutting Capacity |
1500 kg/h |
| Cutting Width |
600 mm |
| Cutting Length |
Approx. 50-300 mm |
| Main Motor |
11 kW |
| Feeding Motor |
1.5 kW, Variable Frequency |
| Power Supply |
380V / 50Hz |
| Machine Weight |
1500 kg |
The cutting machine prepares garment scraps and textile waste materials for the subsequent opening process.
2. ALN-FS600 Textile Fiber Opening Machine
The ALN-FS600 is designed for the initial opening of waste textile materials using pinned rollers and card clothing.
It processes textile waste into opened fiber material for subsequent fine carding and recycling operations.
Technical Specifications
| Parameter |
Value |
| Model |
ALN-FS600 |
| Processing Capacity |
260-360 kg/h |
| Working Width |
1000 mm |
| Pinned Roller Diameter |
600 mm |
| First Roller Motor |
37 kW |
| Second Roller Motor |
22 kW |
| Third Roller Motor |
15 kW |
| Fourth Roller Motor |
15 kW |
| Power Supply |
380V |
| Speed Control |
Full-Machine VFD or Roller VFD |
The opening process separates textile materials mechanically and prepares the fibers for further processing.
3. ALN-FS400 Fine Carding Machine
The ALN-FS400 fine carding machine is designed for further fiber opening, impurity separation, and material transfer to subsequent carding stages.
Technical Specifications
| Parameter |
Value |
| Model |
ALN-FS400 |
| Capacity |
260-360 kg/h |
| Machine Dimensions |
1490 × 1750 × 1350 mm |
| Power Supply |
400V / 50Hz |
| Rated Power Listed in Technical Data |
11 kW |
| Variable Frequency Motor |
Included |
| Automatic Braking |
Included |
| Automatic Fire Suppression |
Included |
Key Features
-
High-strength hardened rollers
-
Special opening rollers with card pins
-
Double-roller structure with impurity separation blades
-
High-strength steel side panels
-
Smoke, temperature, and flame detection
-
Automatic braking and fire suppression configuration
The machine is designed to support fiber processing and impurity separation before the next fine carding stage.
4. ALN-FS250 Fine Carding Machine
The ALN-FS250 provides further fiber carding and impurity removal after the preceding opening and preparation processes.
Technical Specifications
| Parameter |
Value |
| Model |
ALN-FS250 |
| Capacity |
260-360 kg/h |
| Working Width |
1300 mm |
| Machine Dimensions |
1160 × 1710 × 1350 mm |
| Power Supply |
400V |
| Motor Configuration |
Variable Frequency |
| Automatic Fire Suppression |
Included |
| Explosion-Proof Motor |
Listed in Technical Configuration |
Key Features
-
Hardened high-strength rollers
-
Special card-pin opening structure
-
Double rollers with impurity separation blades
-
High-strength steel side panels
-
Automatic braking and fire suppression system
The ALN-FS250 provides an additional processing stage for fiber carding and impurity cleaning.
5. ALN-JC5000 Dust Collection System
The ALN-JC5000 is used to collect dust generated during textile recycling and fiber opening operations.
| Parameter |
Value |
| Model |
ALN-JC5000 |
| Airflow |
30000 m³/h |
| Filtration Efficiency |
≥99% |
| Rated Power |
≤22 kW |
| Power Supply |
400V |
The dust collection system supports the processing environment by collecting airborne dust generated during production.
6. ALN-YD180 Vertical Double Box Baler
The ALN-YD180 double box baler compresses processed fibers into finished bales for storage and transportation.
| Parameter |
Value |
| Model |
ALN-YD180 |
| Type |
Vertical Double Box Baler |
| Baling Capacity |
4-6 bales/h |
| Bale Weight |
130-160 kg/bale |
| Bale Dimensions |
1000 × 600 × 1000-1200 mm |
| Machine Dimensions |
3600 × 1600 × 4800 mm |
| Rated Power |
≤11 kW |
Main Features and Benefits
Multi-Stage Fiber Opening and Carding
The production line combines initial fiber opening with FS400 and FS250 fine carding stages.
This configuration enables further fiber separation and impurity cleaning after the initial opening process.
Processing of Different Textile Waste Materials
The line is designed to process garment cutting scraps, waste yarn, synthetic fibers, spunlace nonwoven fabrics, and selected used clothing materials.
The suitability of specific fiber blends and fabric types should be confirmed through material evaluation.
Fiber Processing with Impurity Separation
The fine carding machines use specialized rollers, card clothing, and impurity separation blades.
These components support fiber processing and the removal of impurities during the recycling process.
Automatic Braking and Fire Suppression
The FS400 and FS250 equipment configurations include automatic braking and fire suppression systems.
The documented design uses smoke, temperature, and flame detection to trigger protective actions.
Integrated Dust Collection and Fiber Baling
The production line includes an industrial dust collection system and a double box baler to support fiber handling and packaging after mechanical recycling.
Suitable Raw Materials
-
Garment cutting scraps
-
Textile manufacturing offcuts
-
Waste yarn
-
Synthetic fiber materials
-
Spunlace nonwoven fabric waste
-
Selected waste clothing materials
Applications
The production line can be considered for:
-
Garment factory waste recycling
-
Textile cutting scrap recovery
-
Mechanical textile fiber recycling
-
Recycled fiber preparation
-
Fine carding and impurity removal
-
Fiber preparation for suitable downstream spinning processes
The final fiber quality and suitability for spinning depend on the raw material composition, fiber condition, and required yarn specifications.
Frequently Asked Questions
What is the processing capacity of this fabric waste recycling line?
The complete production line has a stated processing capacity of 260-360kg/h.
What textile waste materials can the line process?
The listed materials include garment scraps, waste yarn, synthetic fibers, spunlace nonwoven fabrics, and selected used clothing.
Does the recycling line include fine carding equipment?
Yes. The production line includes ALN-FS400 and ALN-FS250 fine carding machines for further fiber processing and impurity cleaning.
Does the production line include fire protection features?
The FS400 and FS250 machines are specified with automatic braking and fire suppression configurations. The complete installation's safety requirements should be reviewed for the destination market.
Can the recovered fibers be used for spinning?
The line is described for spinning-process applications. However, the suitability of the recovered fibers for a specific spinning process depends on fiber length, fiber composition, cleanliness, and yarn production requirements.
Request a Quote
Looking for a 260-360kg/h fabric waste recycling and fiber opening production line?
Please provide the following project information:
-
Type and composition of waste textile materials
-
Required processing capacity
-
Expected recovered fiber specifications
-
Available workshop dimensions
-
Local electrical supply
-
Intended downstream processing application
Contact us for technical specifications, equipment configuration details, and a quotation for your textile recycling project.
