400-500kg/h Automotive Interior Material Fiber Opening Line with Dust Collection for Textile Recycling
Product Overview
The 400-500kg/h Automotive Interior Material Fiber Opening Line is designed for the mechanical opening and fiber recovery of suitable automotive interior textile materials.
The production line combines fiber opening, dust collection, fiber baling, and an electrical control system to process automotive interior textile waste into opened fiber materials for further evaluation and reuse.
The system has a specified processing capacity of approximately 400-500kg/h and is equipped with an ALN-FS600 textile fiber opening machine, ALN-JC5000 industrial dust collection system, ALN-YD180 vertical double box baler, and a Siemens PLC control cabinet.
The opening machine uses pinned plates and card clothing for mechanical fiber processing. A dust collection unit collects dust generated during production, while the double box baler compresses the processed fibers into finished bales.
The line is intended for recycling operations involving automotive interior textile materials that are suitable for mechanical fiber opening.
Main Technical Specifications
| Parameter |
Specification |
| Product Name |
Automotive Interior Material Fiber Opening Line |
| Processing Capacity |
Approx. 400-500 kg/h |
| Raw Materials |
Suitable Automotive Interior Textile Materials |
| Main Processing Functions |
Fiber Opening, Carding, Dust Collection, Fiber Baling |
| Main Opening Equipment |
ALN-FS600 |
| Opening Machine Working Width |
1000 mm |
| Pinned Roller Diameter |
600 mm |
| Opening Machine Power Supply |
380V |
| Dust Collection Equipment |
ALN-JC5000 |
| Dust Collection Airflow |
30,000 m³/h |
| Filtration Efficiency |
≥99% |
| Fiber Baling Equipment |
ALN-YD180 |
| Bale Weight |
130-160 kg/bale |
| Baling Capacity |
4-6 bales/h |
| Electrical Control |
Siemens PLC |
Actual processing capacity and recovered fiber characteristics depend on the composition, structure, thickness, contamination, and condition of the incoming automotive textile materials.
Main Equipment Configuration
1. ALN-FS600 Automotive Textile Fiber Opening Machine
The ALN-FS600 is the core fiber opening machine of the automotive interior textile recycling line.
It processes materials through pinned plates and card clothing to open textile structures and prepare recovered fiber materials for subsequent handling.
The machine is designed for processing textile materials into a reusable opened fiber condition.
Technical Specifications
| Parameter |
Specification |
| Model |
ALN-FS600 |
| Equipment Type |
Textile Fiber Opening Machine |
| Rated Capacity |
400-500 kg/h |
| Working Width |
1000 mm |
| Pinned Roller Diameter |
600 mm |
| First Roller Motor |
37 kW |
| Second Roller Motor |
22 kW |
| Third Roller Motor |
15 kW |
| Fourth Roller Motor |
15 kW |
| Power Supply |
380V |
| Speed Control Options |
Full-Machine VFD or Roller VFD |
Key Features
-
Mechanical fiber opening using pinned plates and card clothing
-
1000mm effective working width
-
600mm pinned roller diameter
-
Multi-roller fiber processing structure
-
Variable-frequency control options
-
Processing capacity of 400-500kg/h
Function in Automotive Textile Recycling
The ALN-FS600 provides the main mechanical fiber opening process for suitable automotive interior textile waste.
Material compatibility should be confirmed before processing fabrics containing adhesives, foam layers, coatings, or other non-textile components.
2. ALN-JC5000 Industrial Dust Collection System
The ALN-JC5000 is designed to collect dust generated during the automotive textile fiber opening process.
Dust collection is an important part of the processing arrangement because mechanical fiber opening can generate airborne fiber fragments and dust.
Technical Specifications
| Parameter |
Specification |
| Model |
ALN-JC5000 |
| Equipment Type |
Industrial Dust Collection System |
| Main Function |
Dust Collection During Production |
| Airflow Capacity |
30,000 m³/h |
| Filtration Efficiency |
≥99% |
| Rated Power |
≤22 kW |
| Power Supply |
400V |
| Maximum Unit Dimensions |
4500 × 3500 × 3500 mm |
Key Features
-
Industrial dust collection configuration
-
30,000m³/h specified airflow
-
Filtration efficiency of at least 99%
-
Designed to collect dust generated during textile processing
The specified filtration efficiency is an equipment parameter and does not independently establish compliance with local workplace exposure or emission requirements.
3. ALN-YD180 Vertical Double Box Fiber Baler
The ALN-YD180 Double Box Baler compresses processed fibers into bales for material storage, handling, and transportation.
Technical Specifications
| Parameter |
Specification |
| Model |
ALN-YD180 |
| Equipment Type |
Vertical Double Box Baler |
| Baling Capacity |
4-6 bales/h |
| Bale Weight |
130-160 kg/bale |
| Finished Bale Dimensions |
1000 × 600 × 1000-1200 mm |
| Machine Dimensions |
3600 × 1600 × 4800 mm |
| Rated Power |
≤11 kW |
| Power Supply |
380V |
Key Features
-
Vertical double box structure
-
Designed for compression of processed fibers
-
Bale weight of approximately 130-160kg
-
Finished fiber packaging for storage and transportation
Bale density and weight may vary according to the properties of the processed fiber material.
Electrical Control System
The automotive interior material fiber opening line is equipped with an electrical control cabinet using a Siemens PLC.
The listed electrical components include:
| Component |
Brand |
| PLC |
Siemens |
| Frequency Inverter |
Anchi |
| Low-Voltage Electrical Components |
Chint |
| Motor |
Gaoke |
| Reducer |
Lisheng |
The final control arrangement and equipment operating sequence should be confirmed according to the selected production line configuration.
Working Process
The documented system combines fiber opening, dust collection, and baling operations.
Step 1: Raw Material Preparation
Automotive interior textile materials are prepared for processing.
The material composition, thickness, and presence of non-textile components should be evaluated before feeding.
Step 2: Mechanical Fiber Opening
Suitable textile materials are fed into the ALN-FS600 fiber opening machine.
Pinned plates and card clothing mechanically process the material to produce opened fibers.
Step 3: Dust Collection
The ALN-JC5000 dust collection system collects dust generated during textile fiber processing.
Step 4: Recovered Fiber Baling
The processed fibers are transferred to the ALN-YD180 double box baler for compression and packaging.
The specific feeding and material transfer arrangements should be confirmed from the final production line layout.
Main Features and Benefits
1. Designed for Automotive Interior Textile Recycling
The line is intended for fiber opening applications involving suitable automotive interior textile materials.
It provides a processing solution for recycling operations that need to recover fibers from compatible automotive textile waste.
2. 400-500kg/h Fiber Opening Capacity
The documented production capacity is approximately 400-500kg/h.
The actual throughput depends on incoming material properties and processing conditions.
3. Mechanical Fiber Opening with Pinned Rollers
The ALN-FS600 uses pinned plates and card clothing for opening textile materials into a reusable fiber condition.
4. Variable-Frequency Drive Options
The fiber opening machine offers full-machine or selected roller variable-frequency control configurations, depending on the chosen arrangement.
5. Integrated Industrial Dust Collection
The ALN-JC5000 provides dust collection during textile processing, with a specified airflow of 30,000m³/h.
6. Finished Fiber Baling
The ALN-YD180 double box baler compresses recovered fibers into bales weighing approximately 130-160kg each.
Suitable Raw Materials and Applications
Suitable Raw Materials
The equipment is intended for various types of automotive interior textile materials compatible with mechanical fiber opening.
Because automotive interior materials may include different fiber blends, coatings, adhesives, backing layers, and composite structures, specific material compatibility must be evaluated before processing.
Potential Applications
-
Automotive interior textile waste recycling
-
Mechanical fiber opening of suitable automotive textile materials
-
Automotive upholstery textile waste recovery, subject to material testing
-
Recovered textile fiber preparation
-
Fiber collection and baling
The production line is not specified as a universal processing solution for all automotive interior components.
Information Required Before Ordering
To evaluate a suitable automotive interior material fiber opening line, buyers should provide:
-
Type of automotive interior textile material
-
Fiber composition and material structure
-
Presence of foam, adhesive, coating, or backing materials
-
Required processing capacity
-
Expected recovered fiber characteristics
-
Available factory installation space
-
Electrical supply requirements
-
Any material testing or equipment configuration requirements
Frequently Asked Questions
Q1: What is the processing capacity of this automotive interior fiber opening line?
The specified processing capacity is approximately 400-500kg/h.
Q2: Can this machine process different automotive interior materials?
The production line is intended for various automotive interior textile materials. However, compatibility depends on the composition and structure of each material.
Q3: Does the production line include a dust collection system?
Yes. It includes an ALN-JC5000 dust collection system with a specified airflow of 30,000m³/h and filtration efficiency of at least 99%.
Q4: What is the working width of the fiber opening machine?
The ALN-FS600 has an effective working width of 1000mm.
Q5: How are the recovered fibers packaged?
The production line includes an ALN-YD180 vertical double box baler with a rated output of 4-6 bales per hour and a bale weight of approximately 130-160kg.
Q6: Can recovered fibers be used again for automotive interior products?
Possible downstream applications depend on the recovered fiber's composition, cleanliness, length, and performance characteristics. The available technical documentation does not establish that the recovered fibers meet specific automotive material standards.
Request a Quote for an Automotive Interior Fiber Opening Line
Are you looking for a 400-500kg/h automotive interior material fiber opening line?
Please provide your automotive textile waste samples or material specifications, target processing capacity, recovered fiber requirements, and factory conditions.
Contact us to discuss the equipment configuration, technical specifications, and quotation for your automotive textile recycling project.
