260-360kg/h Intelligent Recycled Cotton Fiber Opening Line with Automatic Feeding for Textile Waste
Product Overview
The 260-360kg/h Intelligent Recycled Cotton Fiber Opening Line is designed for the mechanical processing and fiber recovery of garment cutting scraps, selected used clothing, waste yarn, synthetic fibers, and spunlace nonwoven fabrics.
The production line combines automatic feeding, fiber opening, fine carding, dust collection, fiber baling, and an electrical control system in one integrated textile recycling solution.
With a specified processing capacity of 260-360kg/h, an installed power of 145kW, and overall equipment dimensions of 30000 × 2300 × 4800mm, the system is intended for textile recycling operations that require coordinated material feeding and multi-stage fiber processing.
The equipment configuration includes an ALN-SL1000 feeding machine, ALN-FS600 fiber opening machine, ALN-FS250 fine carding machine, ALN-JC5000 dust collection system, ALN-YD180 double box baler, and a Siemens PLC control cabinet.
Main Technical Specifications
| Parameter |
Specification |
| Product Name |
Intelligent Recycled Cotton Fiber Opening Line |
| Overall Capacity |
260-360 kg/h |
| Installed Power |
145 kW |
| Overall Dimensions |
30000 × 2300 × 4800 mm |
| Applicable Materials |
Garment Scraps, Selected Used Clothing, Waste Yarn, Synthetic Fibers, Spunlace Nonwoven Fabric |
| Main Processes |
Automatic Feeding, Fiber Opening, Fine Carding, Dust Collection, Baling |
| Feeding Working Width |
1000 mm |
| Fiber Opening Working Width |
1000 mm |
| FS600 Pinned Roller Diameter |
600 mm |
| FS250 Working Width |
1300 mm |
| Dust Collection Airflow |
30000 m³/h |
| Dust Filtration Efficiency |
≥99% |
| Bale Weight |
130-160 kg/bale |
| Control System |
Siemens PLC |
The complete line capacity is 260-360kg/h. Individual equipment units have different rated processing capacities.
Production Line Equipment Configuration
1. ALN-SL1000 Automatic Feeding Machine
The ALN-SL1000 provides automatic material feeding for the textile fiber opening equipment.
It is equipped with a spiked apron feeding structure designed to supply prepared textile waste to the subsequent processing stage.
| Parameter |
Specification |
| Model |
ALN-SL1000 |
| Capacity |
400-500 kg/h |
| Effective Working Width |
1000 mm |
| Spiked Apron Size |
4290 × 1380 mm |
| Apron Inclination |
45° |
| Total Power |
5.5 kW |
| Dimensions |
4200 × 1800 × 2220 mm |
| Machine Weight |
Approx. 1200 kg |
The automatic feeding system reduces the need for continuous manual material transfer into the opening machine, although staffing requirements for the complete production line must be confirmed separately.
2. ALN-FS600 Textile Fiber Opening Machine
The ALN-FS600 processes textile waste using pinned plates and card clothing to open fiber materials into a reusable condition.
| Parameter |
Specification |
| Model |
ALN-FS600 |
| Listed Machine Capacity |
400-500 kg/h |
| Working Width |
1000 mm |
| Pinned Roller Diameter |
600 mm |
| First Roller Motor |
37 kW |
| Second Roller Motor |
22 kW |
| Third Roller Motor |
15 kW |
| Fourth Roller Motor |
15 kW |
| Power Supply |
380V |
| Speed Control Options |
Full-Machine VFD or Roller VFD |
The machine provides the primary mechanical opening stage. Its rated capacity is higher than the stated complete line throughput.
3. ALN-FS250 Fine Carding Machine
The ALN-FS250 performs further fiber separation and impurity cleaning after the preceding opening stages.
It features high-strength hardened rollers, card-pin opening structures, impurity separation blades, and variable-frequency drive configuration.
| Parameter |
Specification |
| Model |
ALN-FS250 |
| Processing Capacity |
260-360 kg/h |
| Working Width |
1300 mm |
| Machine Dimensions |
1160 × 1710 × 1350 mm |
| Power Supply |
400V |
| Motor |
Variable Frequency |
| Safety Configuration |
Automatic Fire Suppression |
Main Features
-
High-strength hardened rollers
-
Card-pin opening structure
-
Double-roller fiber processing
-
Impurity separation blades
-
Reinforced steel side panels
-
Automatic braking and fire suppression design
-
Explosion-proof motor listed in the equipment specifications
The equipment is intended for additional fiber carding and impurity removal. Actual fiber quality depends on the feedstock and operating conditions.
4. ALN-JC5000 Dust Collection System
The ALN-JC5000 collects dust generated during textile fiber opening and processing.
| Parameter |
Specification |
| Model |
ALN-JC5000 |
| Airflow |
30000 m³/h |
| Filtration Efficiency |
≥99% |
| Rated Power |
≤22 kW |
| Power Supply |
400V |
| Maximum Dimensions |
4500 × 3500 × 3500 mm |
The dust collection system forms part of the complete recycling line configuration.
5. ALN-YD180 Vertical Double Box Baler
The ALN-YD180 compresses recovered fiber materials into bales for storage, handling, and transportation.
| Parameter |
Specification |
| Model |
ALN-YD180 |
| Equipment Type |
Vertical Double Box Baler |
| Baling Capacity |
4-6 bales/h |
| Bale Weight |
130-160 kg/bale |
| Bale Dimensions |
1000 × 600 × 1000-1200 mm |
| Equipment Dimensions |
3600 × 1600 × 4800 mm |
| Rated Power |
≤11 kW |
| Power Supply |
380V |
Electrical Control Configuration
The equipment is supplied with an electrical control cabinet using a Siemens PLC.
| Component |
Listed Brand |
| PLC |
Siemens |
| Frequency Inverter |
Anchi |
| Low-Voltage Components |
Chint |
| Motor |
Gaoke |
| Reducer |
Lisheng |
The final automation sequence, interlocks, and control arrangement should be verified against the confirmed production line configuration.
Key Product Features
Automatic Textile Waste Feeding
The ALN-SL1000 automatically supplies textile waste materials to the fiber opening equipment through a spiked apron feeding structure.
Multi-Stage Fiber Processing
The system combines FS600 fiber opening with FS250 fine carding to support progressive material opening and impurity cleaning.
Variable-Frequency Drive Configuration
The FS600 allows different variable-frequency configurations, while the FS250 is specified with a variable-frequency motor.
Integrated Safety Functions
The FS250 technical specifications include automatic braking, smoke, temperature and flame detection, and fire suppression.
Dust Collection and Finished Fiber Baling
The production line combines an industrial dust collection unit with a double box baler to support material recovery and packaging.
Siemens PLC Control Cabinet
The line includes a Siemens PLC electrical control cabinet for the configured equipment control system.
Suitable Raw Materials
Material suitability should be confirmed according to fiber composition, fabric construction, contamination, and the required recovered fiber condition.
Main Applications
-
Recycled cotton fiber preparation
-
Garment cutting scrap recycling
-
Textile waste fiber opening
-
Waste yarn recovery
-
Mechanical fiber recycling
-
Recovered fiber processing and baling
Frequently Asked Questions
Q1: What is the capacity of this recycled cotton opening line?
The stated complete production line capacity is 260-360kg/h.
Q2: Does the production line include automatic feeding?
Yes. The line includes an ALN-SL1000 automatic feeding machine with a 1000mm effective working width.
Q3: Is this a fully unmanned textile recycling line?
The equipment is described as an intelligent automated line and includes automatic feeding and PLC control. However, the technical documentation does not specify the exact number of operators required or confirm completely unattended operation.
Q4: What equipment is used for fiber opening and fine carding?
The line includes an ALN-FS600 fiber opening machine and ALN-FS250 fine carding equipment.
Q5: Does the production line include dust collection and baling?
Yes. The system includes an ALN-JC5000 dust collection unit and ALN-YD180 double box baler.
Request a Quote
Looking for a 260-360kg/h intelligent recycled cotton fiber opening line for textile waste processing?
Please provide your raw material composition, required capacity, recovered fiber specifications, factory dimensions, electrical supply, and automation requirements.
Contact us for a technical configuration review and a quotation for your textile recycling project.
