Automatic Flax and Ramie Fiber Conditioning Line 4-6 Bales/h with Uniform Oil Spraying
Product Overview
The Automatic Flax and Ramie Fiber Conditioning Line is designed for the opening, impurity removal, oil application, and conditioning of flax and ramie fibers.
The production line integrates automatic bale opening, two-stage bast fiber opening, impurity separation, pneumatic fiber conveying, automatic oil spraying, and subsequent fiber baling and stacking.
During processing, compressed fiber bales are opened and fed into two stages of fiber opening equipment. The fibers are mechanically separated, and impurities are removed before the material is transferred through pipelines to an automatic conditioning unit.
The conditioning process applies fiber treatment oil uniformly to the processed material. According to the equipment documentation, this arrangement is intended to reduce manual handling and conditioning time while improving flax fiber processing quality.
The complete line has a specified output of 4-6 bales per hour, with a bale weight of 180-200kg and an installed power of 65kW.
Main Technical Specifications
| Parameter |
Specification |
| Product Name |
Automatic Flax and Ramie Fiber Conditioning Line |
| Main Materials |
Flax and Ramie Fibers |
| Finished Output |
4-6 bales/h |
| Bale Weight |
180-200 kg/bale |
| Installed Power |
65 kW |
| Bale Opening |
Automatic |
| Fiber Opening |
Two-Stage Opening |
| Impurity Removal |
Included |
| Material Transfer |
Pipeline Conveying |
| Conditioning Method |
Automatic Uniform Oil Spraying |
| Dust Collection |
ALN-MC3000 |
| Control System |
Siemens PLC |
| Finished Handling |
Baling and Stacking |
Technical Note: The theoretical bale output corresponds to 720-1200kg/h, but the listed bale opening and fiber opening machines are each rated at 600-800kg/h. Confirmed continuous line throughput should be established from the final equipment configuration.
How the Flax and Ramie Fiber Conditioning Line Works
Step 1: Automatic Bale Opening
Compressed flax or ramie fiber bales enter the ALN-KB660 bale opening and feeding machine.
The machine loosens the compressed fiber blocks and transfers the materials into the following opening process.
Step 2: Two-Stage Fiber Opening
The fibers pass through two stages of bast fiber opening equipment.
The opening rollers mechanically separate the compressed fibers and support impurity stripping.
Step 3: Impurity Removal
Impurities are separated during the fiber opening process.
The ALN-FS680 opening equipment is specified with automatic impurity collection and conveying functions.
Step 4: Pipeline Fiber Conveying
After opening and impurity removal, the processed fibers are transferred through pipelines to the automatic conditioning machine.
Step 5: Automatic Fiber Oil Application
The conditioning system uniformly sprays fiber treatment oil onto the opened material.
The precise oil dosage, spraying arrangement, and conditioning parameters should be confirmed according to the fiber type and processing requirements.
Step 6: Fiber Baling and Stacking
After conditioning, the fibers are baled and stacked according to the production process.
The complete line is specified with an output of 4-6 bales per hour, weighing 180-200kg per bale.
Main Equipment Configuration
1. ALN-KB660 Automatic Bale Opening and Feeding Machine
The ALN-KB660 is designed to loosen compressed bast fiber bales and feed the materials evenly to the fiber opening equipment.
Technical Specifications
| Parameter |
Specification |
| Model |
ALN-KB660 |
| Equipment Type |
Bale Opening and Feeding Machine |
| Rated Capacity |
600-800 kg/h |
| Motor Power |
4 kW |
| Power Supply |
380V |
| Machine Dimensions |
4500 × 2200 × 3030 mm |
| Feeding Speed |
Adjustable |
| Speed Control |
Frequency Converter |
| Magnetic Separation |
Feeding Inlet Separator |
| Monitoring |
Temperature and Humidity Sensors |
Key Features
-
Automatic bale opening and material feeding
-
Variable-frequency feeding control
-
Magnetic impurity separation at the feeding inlet
-
Temperature and humidity monitoring
-
Controlled material transfer to the opening equipment
The unit prepares compressed bast fiber materials for subsequent mechanical opening.
2. ALN-FS680 Bast Fiber Opening Machine
The ALN-FS680 is designed for opening flax fibers and separating impurities from the fiber material.
The machine uses specialized flax opening rollers, hardened high-strength rollers, and adjustable feeding and main motor speeds.
Technical Specifications
| Parameter |
Specification |
| Model |
ALN-FS680 |
| Equipment Type |
Bast Fiber Opening Machine |
| Rated Capacity |
600-800 kg/h |
| Installed Power |
20 kW |
| Power Supply |
380V / 50Hz |
| Machine Dimensions |
2980 × 1750 × 1350 mm |
| Feeding Speed |
Adjustable |
| Main Motor Speed |
Adjustable |
| Impurity Collection |
Automatic |
Main Technical Features
Specialized Opening Rollers
The machine uses manganese steel components and dedicated flax opening rollers designed for bast fiber separation and impurity stripping.
High-Strength Machine Structure
The equipment includes hardened high-strength rollers and 12mm carbon steel side panels.
Automatic Impurity Collection
An impurity conveying arrangement collects separated materials during the opening process.
Variable-Frequency Control
The feeding rollers use dual reducer drives, while the main drum includes adjustable speed control.
Automatic Safety Protection
The technical documentation describes automatic braking, fire detection, fire suppression, inlet protection, and emergency stop functions.
Enclosed Equipment Design
The machine uses an enclosed structure to help contain dust generated during fiber opening.
These features support controlled mechanical opening and impurity separation before the fiber conditioning stage.
3. Automatic Fiber Conditioning and Oil Spraying System
After two-stage fiber opening, the material is pneumatically transferred to the automatic fiber conditioning system.
The system applies fiber treatment oil uniformly to the processed material.
Main Functions
-
Receive opened fibers through pipeline conveying
-
Apply conditioning oil automatically
-
Distribute treatment oil across the processed fiber material
-
Prepare fibers for the subsequent baling and stacking process
The original production line description identifies these functions but does not provide a separate conditioning machine model, oil application rate, tank capacity, spraying pressure, or detailed conditioning settings.
These specifications should be confirmed when preparing the final technical quotation.
4. ALN-MC3000 Industrial Dust Collection System
The ALN-MC3000 collects dust generated during fiber processing.
Technical Specifications
| Parameter |
Specification |
| Model |
ALN-MC3000 |
| Function |
Industrial Dust Collection |
| Airflow |
30,000 m³/h |
| Filtration Efficiency |
≥99% |
| Rated Power |
≤22 kW |
| Power Supply |
400V |
| Maximum Dimensions |
4500 × 3500 × 3500 mm |
The dust collection system forms part of the processing equipment arrangement.
5. Electrical Control System
The production line is equipped with an electrical control cabinet using a Siemens PLC.
| Component |
Brand |
| PLC |
Siemens |
| Frequency Converter |
Anchi |
| Low-Voltage Components |
Chint |
| Motor |
Gaoke |
| Reducer |
Lisheng |
Final system control functions and operating sequences should be confirmed according to the selected equipment configuration.
Main Features and Benefits
Automatic Fiber Handling
The production line integrates automatic bale opening, mechanical fiber processing, and pipeline transfer, reducing the need for repeated manual material handling.
Two-Stage Bast Fiber Opening
Two stages of fiber opening are used to disperse compressed fiber materials and separate impurities before conditioning.
Uniform Automatic Oil Spraying
The automatic conditioning arrangement is designed to distribute fiber treatment oil uniformly throughout the processed material.
Fiber Conditioning Process Integration
Fiber opening, impurity separation, pneumatic conveying, oil application, and subsequent packaging are integrated into one processing arrangement.
Temperature and Humidity Monitoring
The bale opening and fiber opening equipment includes monitoring or adjustment features associated with fiber temperature and moisture conditions.
Automatic Impurity and Dust Collection
The configuration includes automatic impurity handling on the opening machine and an industrial dust collection system.
Automatic Machine Protection Features
The FS680 is described with fire detection, automatic braking, fire suppression, and emergency stopping functions. Compliance with destination-market safety requirements should be verified separately.
Suitable Raw Materials and Applications
Suitable Raw Materials
Applications
-
Flax fiber conditioning
-
Ramie fiber conditioning
-
Bast fiber opening and preparation
-
Fiber oil application
-
Impurity removal before conditioning
-
Fiber preparation for subsequent textile processing
The finished fiber quality and suitability for downstream operations depend on fiber type, oil formulation, application dosage, moisture conditions, and the required processing specifications.
Frequently Asked Questions
Q1: What is the production capacity of the flax and ramie conditioning line?
The production line is specified to produce 4-6 bales per hour, with each bale weighing 180-200kg. Actual continuous throughput must be confirmed against the final equipment configuration.
Q2: Does the line include automatic oil spraying?
Yes. The production process includes an automatic conditioning unit that sprays fiber treatment oil uniformly onto the processed material.
Q3: Why does the line use two stages of fiber opening?
The documented process uses two opening stages to disperse compressed bast fibers and separate impurities before the conditioning operation.
Q4: Does the system reduce manual handling?
The production line includes automatic bale opening, fiber conveying, and oil application. The required number of operators depends on the final equipment arrangement and operating procedures.
Q5: Can the system process both flax and ramie fibers?
The production line is identified for flax and ramie fiber conditioning. Specific processing settings should be confirmed for each raw material type.
Q6: What information is required before requesting a quotation?
Buyers should provide the fiber type, incoming bale specifications, required capacity, conditioning oil requirements, desired fiber condition, electrical supply, and available workshop space.
Request a Quote for a Flax and Ramie Fiber Conditioning Line
Looking for an automatic flax and ramie fiber conditioning solution?
Our production line configuration combines bale opening, two-stage fiber opening, impurity removal, automatic oil application, dust collection, and integrated electrical control.
Please contact us with your raw material details, target production capacity, and conditioning requirements to discuss technical specifications and equipment configuration.
Contact us for a technical quotation for the Automatic Flax and Ramie Fiber Conditioning Line.
